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- Caterpillar:3406,3408,3412 Series: Fuel Injection Pump 3412´s: steve: 15 - 23-Aug-08 Original Post: 17-Aug-08: I have a leak from one of the fuel injection pumps on the pump supply side, it does not appear to be the tapered fitting. There is an O ring, bonnet, barrel, plunger, check assembly and 2 springs.
- Caterpillar 3408 Fuel Injection Pump
- Caterpillar 3408 Manual
- Caterpillar 3408 Marine Engine Specifications
- Caterpillar 3408 Injection Pump Service Manual Transmission
- Caterpillar 3408 Injection Pump Service Manual Transfer Switch
- Cat 3408 Service Manual
Catalog:
Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY.Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet manifold 1. I want to reseal the injection pump on my 3208 cat, the reason is there is a small line coming from the bottom of the pump that leaks fuel. I believe that the back half of this pump is the lift pump portion and if resealed could get me back up and running. The engine will start if you prime with the hand pump but doesn't stay running very long.
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar 3208 Engine. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Caterpillar3208 Engine is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
MANAUL LIST:
SENR3581 - Specifications (3208 Marine Engine).pdf
SEBR0541 - Service Manual (3208 Diesel Truck Engine)
SEGV3008 - Systems Operation (Fundamentals Electrical System for All Caterpillar Products)
SENR2131 - Specifications (3208 Marine Engine)
SENR2133 - Specifications (3208 Marine Engine Attachments)
SENR2135 - Disassembly and Assembly (3208 Marine Engine)
SENR3130 - Torque Specifications
SENR3581 - Disassembly and Assembly (3208 Marine Engine)
SENR3581 - Systems Operation (3208 Marine Engine)
SENR3581 - Testing and Adjusting (3208 Marine Engine)
SENR3581 - Troubleshooting (3208 Marine Engine)
SEBU6090 - Engine Safety (3208 Marine Engine).pdf
SEBU6090 - Maintenance Intervals (3208 Marine Engine).pdf
SENR2132 - Systems Operation (3208 Marine Engine).pdf
SENR2132 - Testing & Adjusting (3208 Marine Engine).pdf
SENR2134 - Systems Operation (3208 Marine Engine Attachments).pdf
SENR2134 - Testing & Adjusting (3208 Marine Engine Attachments).pdf
RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)
RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)
SENR3981 - Schematic - Fluid Power & Electrical Graphic Symbols
UENR3262 - Disassembly & Assembly - Seal Installation
SEBF9050 - Applied Failure Analysis - Engine Valve Failure Modes{1100, 1105}.pdf
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display).pdf
SENR2995 - Product Safety.pdf
SENR3130 - Specifications (Torque Specifications for All Caterpillar Products).pdf
Spec+Sheets Cat+3208+Propulsion.pdf
Spec+Sheets+-+Cat+3208+Propulsion.pdf
…
ENGINE - GENERATOR SET
Model Prefix
3208 GEN SET ENGINE 29A
3208 GEN SET ENGINE 2HG
3208 GEN SET ENGINE 30A
3208 GEN SET ENGINE 5YF
ENGINE - INDUSTRIAL
Model Prefix
3208 INDUSTRIAL ENGINE 03Z
3208 INDUSTRIAL ENGINE 90N
3208 REMAN ENGINE 9WC
ENGINE - MACHINE
Model Prefix
3208 ENGINE - MACHINE 03Z
3208 ENGINE - MACHINE 79V
3208 ENGINE - MACHINE 90N
3208 ENGINE - MACHINE 93Z
ENGINE - TRUCK
Model Prefix
3208 REMAN ENGINE 5CD
3208 REMAN ENGINE 62W
3208 TRUCK ENGINE 02Z
3208 TRUCK ENGINE 32Y
3208 TRUCK ENGINE 40S
3208 TRUCK ENGINE 51Z
MARINE PRODUCTS
Model Prefix
3208 MARINE ENGINE 01Z
3208 MARINE ENGINE 75V
EXCERPT:
Fuel Injection Pump Housing And Governor
SMCS - 1286-11; 1286-12
Remove Fuel Injection Pump Housing And Governor
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start by:
a) remove air cleaner
b) remove fuel injection lines
c) Remove air inlet manifold
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1. Remove plug from cover in fuel injection pump housing and install tool (A). Turn the crankshaft (clockwise) until the timing pin drops into the groove (slot) in the fuel injection pump camshaft.
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2. Remove two nuts (2) and the tachometer drive housing (1).
3. Remove tachometer drive shaft (3).
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Caterpillar 3408 Fuel Injection Pump
4. Install tooling (B) into the camshaft drive gear for the fuel injection pump. Turn bolts (4) evenly until the drive gear is free of the shaft. Remove tooling (B).
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5. Remove the plug from the timing hole in the front cover and install a 5/16'-18 NC bolt (5) 2 1/2 in. long. The cover bolt from hole (6) can be used. Turn the crankshaft (clockwise) until bolt can be installed into the timing gear and is in the center of the timing hole. The camshaft for the fuel injection pump is now in correct time to the engine.
Caterpillar 3408 Manual
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6. Remove line (7). Remove bolts (8) from base of the fuel injection pump housing.
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7. Remove the fuel injection pump housing and governor as a unit.
Install Fuel Injection Pump Housing And Governor
1. Put the fuel injection pump housing and governor in position on the engine. Install the bolts and lines.
2. Install the tachometer drive shaft and tighten it to a torque of 110 ± 10 lb. ft. (149 ± 14 N·m).
3. To check the timing, remove the timing pin and the bolt. Turn the crankshaft (clockwise) two revolutions and install the timing pin and bolt back in place. If the timing pin or bolt can not be installed, the fuel injection pump camshaft must be put into time again before Step 4 is done.
4. Remove the bolt from the timing gear. Install the plug into the timing hole.
Caterpillar 3408 Marine Engine Specifications
5. Remove the timing pin from the timing groove (slot) in the fuel injection pump camshaft.
6. Install the tachometer drive housing.
end by:
Caterpillar 3408 Injection Pump Service Manual Transmission
a) install air inlet manifold
b) install fuel injection lines
c) install air cleaner
...
Usage:
CYLINDER, VALVE AND INJECTION PUMP LOCATION
Caterpillar 3408 Injection Pump Service Manual Transfer Switch
Bore ... 5.40 in.(137.2 mm)
Stroke ... 6.00 in.(152.4 mm)
Number and Arrangement of Cylinders ... V-8
Firing Order (Injection Sequence) ... 1, 8, 4, 3, 6, 5, 7, 2
Cat 3408 Service Manual
Rotation of Crankshaft (when seen from flywheel end) ... counterclockwise
Rotation of Fuel Pump Camshaft (when seen from pump drive end) ... counterclockwise
NOTE: Front end of engine is opposite to flywheel end. Left side and right side of engine are as seen from flywheel end. No. 1 cylinder is the front cylinder on the left side. No. 2 cylinder is the front cylinder on the right side.